Craftsman 25cc Weed Eater Manual: A Comprehensive Guide
This manual provides essential guidance for Craftsman 25cc weed eater owners, covering safety, assembly, operation, and maintenance.
It details models like 358.791520 and 358.791051, offering a
full one-year warranty for gas-powered line trimmers.
Welcome to the world of efficient yard maintenance! This Craftsman 25cc Weed Eater, encompassing models like 358.791520 and others, is engineered to tackle overgrown grass and weeds with ease. This manual serves as your comprehensive guide, ensuring optimal performance and longevity of your equipment.
Designed with a 2-cycle engine delivering 1.5 cu.in. of power and a 17-inch cutting path, this weed wacker is a robust tool for homeowners. Whether you’re a seasoned landscaper or a first-time user, understanding its features and proper operation is crucial.
Before operation, carefully review the safety precautions detailed within this manual. Familiarize yourself with all components and adhere to the maintenance schedule to guarantee reliable operation. This manual also provides access to parts lists and warranty information, ensuring a seamless ownership experience.
Safety Precautions
Prioritize your safety! Before operating your Craftsman 25cc Weed Eater, thoroughly read and understand all safety rules and operating instructions. Always wear appropriate safety gear, including eye protection, long pants, and sturdy footwear. Avoid loose clothing or jewelry that could become entangled in the moving parts.
Never operate the weed eater with missing or damaged protective shields. Ensure the area is clear of bystanders, children, and pets before starting. Be mindful of potential hazards like rocks, glass, or hidden objects that could be thrown during operation.
Always shut off the engine and disconnect the spark plug wire before making any adjustments, changing accessories, or performing maintenance. Never operate the tool while fatigued or under the influence of drugs or alcohol. Store fuel in a properly labeled container and keep it away from heat and open flames.
Understanding the Components
Familiarize yourself with your Craftsman 25cc Weed Eater’s key parts. This includes the 2-cycle engine, delivering 25cc of power, and the 17-inch cutting path designed for efficient trimming. The model utilizes 0.080 or 0.095-inch line for effective weed control.
Essential components include the handle, controls (throttle and on/off switch), spool assembly, and protective shield. The carburetor manages the fuel-air mixture, crucial for engine performance. The spark plug initiates combustion, while the air filter prevents debris from entering the engine.
Understanding these parts is vital for proper assembly, operation, and maintenance. Refer to the parts list and diagrams within this manual for detailed illustrations and identification. Knowing your weed eater’s anatomy ensures safe and effective use.
Identifying Key Parts
Let’s pinpoint the essential components of your Craftsman 25cc Weed Eater. The engine, a 25cc/1.5 cu. in. 2-cycle unit, powers the entire system. Locate the fuel tank, crucial for gasoline supply, and the carburetor, responsible for mixing air and fuel.
Identify the spool assembly, housing the cutting line (0.080 or 0.095 inch). The bump feed head advances the line during operation. The protective shield safeguards against flying debris. Note the handle, throttle trigger, and on/off switch for operational control.
The spark plug initiates combustion, and the air filter prevents engine contamination. Examine the exhaust port and muffler. Refer to the parts list for detailed diagrams. Accurate identification is key for assembly, maintenance, and troubleshooting.
Tool List for Assembly & Maintenance
Ensuring you have the right tools streamlines assembly and upkeep of your Craftsman 25cc Weed Eater. A Phillips head screwdriver is essential for various fasteners. A flathead screwdriver may be needed for carburetor adjustments. Pliers are useful for gripping and manipulating small parts.
Socket wrenches, with a range of sizes, are crucial for disassembling components. A spark plug wrench is specifically designed for spark plug removal and installation. Consider a fuel mixing bottle for accurate fuel-oil ratios. Safety glasses are paramount for eye protection during all procedures.
Work gloves protect your hands, and a clean rag is useful for wiping surfaces. A small funnel aids in filling the fuel tank. Having these tools readily available will make maintenance tasks significantly easier and more efficient.
Assembly Instructions
Before beginning, ensure the engine is off and the spark plug is disconnected for safety. Initial assembly involves attaching the handle and controls, aligning them correctly with the designated mounting points. Securely fasten with the provided bolts, ensuring a firm grip. Next, focus on spool loading; carefully wind the trimmer line onto the spool, following the directional arrows indicated on the spool housing.
Proper line loading is vital for efficient operation. After loading, install the line spool into the trimmer head, ensuring it clicks into place. Finally, install the protective shield, aligning it with the mounting brackets and tightening the screws.
Double-check all connections before operation. Refer to the diagrams in the manual for visual guidance throughout the assembly process.
Attaching the Handle and Controls
Begin by identifying the upper and lower handle pieces, along with the control lever assembly. Align the lower handle with the trimmer shaft, ensuring the mounting holes correspond. Securely attach using the provided bolts and washers, tightening them firmly but not over-tightening. Next, attach the upper handle, again aligning the mounting points and securing with bolts.
The control lever assembly, housing the throttle and on/off switch, should then be mounted onto the upper handle. Ensure the throttle cable moves freely without obstruction.
Proper alignment is crucial for comfortable and safe operation. Double-check all bolts are tightened and the controls are easily accessible before proceeding. Refer to the diagrams in the manual for precise positioning.
Spool Loading and Line Advancement
To load the spool, first, release the retaining clips on the trimmer head and carefully remove the spool. Pull out the old trimmer line, if any. Clean the spool and head thoroughly. Prepare the new trimmer line – typically 0.080 or 0.095 inch line, depending on your model – and wind it evenly onto the spool, following the arrows indicating the winding direction.
Leave about 6-8 inches of line free for initial use. Reinsert the spool into the trimmer head, ensuring it clicks securely into place. Replace the retaining clips.

Line advancement is usually bump-feed. Gently tap the trimmer head on the ground while the engine is running to release more line. Avoid excessive force. Some models may have auto-feed features; consult your manual for specifics.
Shield Installation
The shield is a crucial safety component, protecting the user from flying debris during operation. Locate the shield and mounting hardware – typically bolts or screws – included with your Craftsman 25cc weed eater. Position the shield over the trimmer head, aligning the mounting holes.
Securely fasten the shield using the provided hardware. Ensure the bolts or screws are tightened firmly, but avoid over-tightening, which could damage the plastic shield. Verify the shield is properly aligned and doesn’t interfere with the trimmer line’s movement.
Regularly inspect the shield for cracks or damage. A damaged shield should be replaced immediately to maintain safety. Never operate the weed eater without a properly installed and functioning shield.
Operating Instructions
Before operation, ensure a clear work area, free of obstacles and bystanders. Always wear appropriate safety gear, including eye protection and sturdy footwear. Familiarize yourself with the controls – throttle, on/off switch, and line advancement mechanism – before starting the engine.
Starting requires priming the engine (if equipped) and setting the choke. Follow the specific cold start procedure detailed in the manual. Once running, gradually increase the throttle. For a warm start, the procedure is simplified, often omitting the priming step.
Maintain a firm grip and use smooth, controlled movements while trimming. Adjust the cutting height as needed for optimal results. Avoid forcing the line against tough vegetation.
Starting the Engine (Cold Start)
To initiate a cold start, ensure the fuel tank is filled with the correct fuel mixture. Prime the carburetor by pressing the primer bulb several times until fuel is visible. Set the choke lever to the “full choke” position – this enriches the fuel mixture for easier ignition.
Grip the starter handle firmly and pull the recoil starter cord with a smooth, deliberate motion. Avoid jerking the cord, as this can damage the starter mechanism. Repeat several times until the engine attempts to start.
Once the engine sputters, gradually open the choke lever. Continue pulling the starter cord until the engine runs smoothly. Allow the engine to warm up for a few minutes before applying a full load.
Starting the Engine (Warm Start)
When restarting a warm engine, the procedure differs slightly from a cold start. Typically, the choke is not required, or only partially engaged. Ensure the fuel tank contains an adequate supply of the correct fuel mixture for optimal performance.

Set the choke lever to the “half choke” or “run” position, depending on the engine’s temperature and responsiveness. Grip the starter handle securely and pull the recoil starter cord with a firm, controlled motion.
The engine should start with fewer pulls than a cold start. If it doesn’t, briefly engage the choke fully and try again. Avoid excessive priming, which can flood the engine. Allow the engine to run briefly to stabilize before resuming operation.
Proper Trimming Techniques
For efficient and safe trimming, maintain a consistent walking speed and a slight angle with the trimmer head. Avoid forcing the line into thick vegetation; let the rotating line do the work. Use sweeping motions, overlapping each pass slightly, to achieve a clean cut.
When trimming around obstacles like trees or fences, reduce your speed and carefully maneuver the trimmer head to prevent damage to both the trimmer and the object. Always trim away from your body and keep bystanders at a safe distance.
Avoid prolonged contact with any single area, as this can cause excessive wear on the trimmer line. Regularly inspect the line for damage and replace it as needed to maintain optimal cutting performance and safety.
Adjusting Cutting Height
The Craftsman 25cc weed eater’s cutting height is primarily adjusted by the operator’s stance and the angle of the trimmer head. Lowering the head closer to the ground results in a shorter cut, while raising it provides a higher cut. Practice maintaining a consistent height for a uniform appearance.
For edging along sidewalks or driveways, tilt the trimmer head vertically and use the line to create a clean, defined edge. Be cautious not to damage surfaces with the rotating line. A slight angle can help control the cut.
Consider the type of vegetation when adjusting the height. Taller, thicker weeds may require a slower pace and a more aggressive angle, while shorter grasses can be trimmed more quickly at a higher setting.
Maintenance Schedule

Regular maintenance is crucial for optimal performance and longevity of your Craftsman 25cc weed eater. After each use, inspect the trimmer for loose parts and clean debris from the cutting head and shield.
Every 25 hours of operation, or at least once a season, clean or replace the air filter to ensure proper engine function. Inspect the spark plug for wear and replace it annually, or as needed. Fuel system maintenance includes using fresh fuel and potentially adding a fuel stabilizer.
Periodically check the trimmer line and replenish it as necessary. Inspect the spool for damage and replace if worn. Proper storage, such as draining the fuel tank before extended periods of inactivity, will also contribute to a longer lifespan;
Air Filter Cleaning & Replacement
Maintaining a clean air filter is vital for your Craftsman 25cc weed eater’s engine performance. A dirty air filter restricts airflow, leading to reduced power and potential engine damage. Inspect the air filter after every 25 hours of use, or more frequently in dusty conditions.
To clean the filter, gently tap it to remove loose debris. For more stubborn dirt, wash it in warm, soapy water, ensuring it’s completely dry before reinstalling. If the filter is damaged or excessively dirty, it must be replaced.
Replacement filters are readily available. Ensure you use the correct filter specified for your model. A clean air filter ensures efficient combustion, extending the life of your engine and optimizing trimming performance.
Spark Plug Inspection & Replacement
Regular spark plug inspection is crucial for reliable engine starting and performance of your Craftsman 25cc weed eater. Inspect the spark plug every 100 hours of operation, or annually. Disconnect the spark plug wire before inspection to prevent accidental starting.
Check for signs of wear, fouling, or damage. A properly functioning spark plug should have a clean, light tan or gray color. If the plug is blackened, oily, or shows electrode wear, it needs replacement. Use the correct spark plug specified for your model.
To replace the spark plug, gap the new plug to the manufacturer’s specifications and carefully thread it into the cylinder head. Tighten securely, but avoid over-tightening. A new spark plug ensures optimal ignition and efficient engine operation.

Fuel System Maintenance
Maintaining a clean fuel system is vital for the consistent performance of your Craftsman 25cc weed eater. Always use fresh, high-quality gasoline mixed with the correct two-cycle oil ratio as specified in the operator’s manual. Avoid using fuel blends containing ethanol, as these can cause fuel system issues.
Periodically inspect the fuel lines for cracks, leaks, or deterioration. Replace any damaged fuel lines immediately. The fuel filter should be checked and cleaned or replaced every 50 hours of operation. A clogged fuel filter restricts fuel flow, leading to poor engine performance.
At the end of the season, or during extended storage, drain the fuel tank completely to prevent fuel degradation and carburetor issues. Run the engine until it stalls to clear any remaining fuel from the system.
Carburetor Adjustment
The carburetor controls the air-fuel mixture entering the engine, impacting performance. Adjustments are typically needed if the engine runs poorly, exhibits difficulty starting, or produces excessive smoke. Refer to the operator’s manual for specific adjustment procedures, as incorrect settings can damage the engine.
Most Craftsman 25cc weed eaters feature adjustable high and low-speed needles. The high-speed needle regulates the mixture at full throttle, while the low-speed needle controls it at idle. Small adjustments are key; turn the needles clockwise to lean the mixture and counterclockwise to richen it.
Always warm up the engine before making adjustments. Start with the factory settings as a baseline. If adjustments don’t resolve issues, consult a qualified service technician. Improper carburetor adjustments can void the warranty.
Troubleshooting Common Issues
Facing problems with your Craftsman 25cc weed eater? Here’s a guide to common issues. If the engine won’t start, check the fuel level, spark plug, and air filter. Ensure the choke is engaged for cold starts. Line feed problems often stem from an empty spool, tangled line, or a malfunctioning automatic feed system – reload the spool correctly.
Overheating can indicate a clogged air filter, insufficient lubrication, or a lean fuel mixture. Clean or replace the air filter and verify proper fuel mixture. Persistent issues require professional attention. Always disconnect the spark plug wire before performing any maintenance.
Refer to the manual for detailed diagrams and troubleshooting steps. Ignoring warning signs can lead to further damage. Remember safety first – wear appropriate protective gear during inspection and repair.

Engine Won’t Start
A non-starting engine is a frequent concern. First, verify sufficient fuel in the tank and ensure the fuel valve is open. Check the spark plug – it should be clean and properly gapped. A fouled or damaged spark plug prevents ignition. For cold starts, engage the choke; for warm starts, avoid using the choke.
Inspect the air filter; a clogged filter restricts airflow. Confirm the ignition switch is in the “on” position. Prime the carburetor by pressing the primer bulb several times. If still failing, examine the recoil starter for damage.
Always disconnect the spark plug wire before inspecting the starter. If problems persist, consult a qualified technician. Refer to the manual’s diagrams for component locations.

Line Feed Problems
Issues with line feed are common during operation. First, ensure the spool is correctly loaded with the appropriate line diameter (0.080 or 0.095 inch). Verify the line isn’t tangled within the spool housing. Attempt manual line advancement by tapping the spool head while the engine is running.

Check the automatic feed mechanism for obstructions or damage. Clean the line feed eyelets, as debris can hinder smooth line release. Inspect the spool spring; a weak spring reduces feed efficiency. If the line breaks frequently, consider using a heavier gauge line.
Refer to the assembly instructions for proper spool loading techniques. Avoid overfilling the spool, as this can cause binding. Consult the parts list for replacement spool components if needed.
Overheating Issues
Engine overheating can occur during extended use, especially in hot weather. Immediately stop the engine if you notice excessive heat. Ensure adequate ventilation around the engine; avoid operating in enclosed spaces. Check the air filter – a clogged filter restricts airflow and causes overheating. Clean or replace the air filter as needed, following the maintenance schedule.
Inspect the cooling fins on the engine cylinder for debris buildup. Remove any grass, dirt, or other obstructions that impede airflow. Verify proper fuel mixture; a lean mixture can lead to higher engine temperatures. Use the recommended fuel-to-oil ratio for a 2-cycle engine.
Allow the engine to cool completely before refueling. Avoid continuous operation at high throttle; vary the speed to reduce heat buildup.

Parts List & Diagrams
A comprehensive parts list is crucial for repairs and maintenance of your Craftsman 25cc weed eater. Refer to the detailed exploded diagrams to correctly identify components. Common replacement parts include the spark plug, air filter, fuel lines, carburetor components, trimmer line, and the spool assembly.
The diagrams illustrate the precise location and orientation of each part, simplifying the assembly process. Part numbers are essential when ordering replacements; ensure accuracy to guarantee compatibility. Contact a Craftsman authorized service center or visit their website for the most up-to-date parts information and diagrams.
Always use genuine Craftsman replacement parts to maintain performance and warranty validity. Keep this manual readily accessible for future reference when ordering or installing parts.
Warranty Information
Craftsman provides a full one-year warranty on its 25cc gas-powered weed wackers and line trimmers, starting from the original purchase date. This warranty covers defects in materials and workmanship under normal use and service. Proof of purchase is required to make a warranty claim.
The warranty does not cover damage resulting from misuse, abuse, improper maintenance, accidents, or unauthorized repairs. Normal wear items, such as trimmer line and spark plugs, are also excluded. For warranty service, contact a Craftsman authorized service center.
Sears Brands Management Corporation handles warranty claims. Visit the Craftsman website or consult your owner’s manual for complete warranty details and claim procedures. Keep your original purchase receipt in a safe place.
Technical Specifications (25cc Engine)
The Craftsman 25cc weed eater engine is a 2-cycle, gasoline-powered unit delivering reliable performance. Engine displacement is 25cc (1.5 cubic inches), providing ample power for various trimming tasks. The cutting path width measures 17 inches, enhancing efficiency and coverage. It utilizes 0.080-inch or 0.095-inch line, depending on the specific model (358.791520, 358.791051).
This engine is designed for occasional use and requires a fuel-oil mixture appropriate for 2-cycle engines. Specific fuel mixture ratios are detailed in the operating instructions. The engine’s design prioritizes lightweight construction for user comfort and maneuverability. It features a recoil start system for easy ignition.
Refer to the parts list for detailed component specifications. Always use genuine Craftsman parts for optimal performance and longevity.